It is crucial for the steering system to perfectly suit the vessel type and its main characteristics. BCS has developed a complete line of “Heavy Duty” steering components that are designed specifically for fishing or commercial boats and thus require much higher work loads and performance. The complete range includes several models of steering helm pumps, built with materials and techniques to be extremely robust, and a wide selection of hydraulic cylinders, designed to satisfy the highest requirements of reliability and long, trouble-free service. There is also a selection of steering accessories which install easily to complete the system. These make it safe (even in severe service conditions) for the user to maintain control with the maximum steering comfort.
A standard steering system in its basic composition just counts major elements such as:
hydraulic helm pump(s) in case of additional control stations.
hydraulic cylinder(s)
rigid or flexible hoses
auto-pilot power unit
many types of valve or accessories
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The working principle of the basic steering system is very simple:
- Turning the steering wheel in the direction desired sends an oil flow from the helm pump to the steering cylinder.
- This flow, which enters the cylinder, moves the piston, as well as the rod connected to the tiller arm, thus causing the rudder to rotate.
- Oil displaced from the opposite side of the cylinder flows back to the helm pump.
- To rotate the rudder in the opposite direction, simply turn the helm pump the other way.
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The BCS helm pumps has a range of models in different displacements, as well as a variety of configurations and mounting options that allow the pump to be installed at various positions on the console.
FEATURES
- Compact design
- Wide range of displacements: 20 cc – 30 cc – 35 cc – 42 ccs
- Great variety of mounting configurations: FRONT, INTERMEDIATE, REAR and with SPORT TILT
- Built-in lock valve to prevent any rudder feedback
- Built-in relief valve to protect the system from overpressure
- Cast aluminium housing for a high resistance to corrosion
- Pump shaft with ABYC 3/4 taper
- Easy installation
- Built according to quality criteria and approved
- Provided with elbow fittings and no-bleeder cap for possible additional control station.
- NMMA Type Approved
Helm Pumps (FOR CYLINDER TYPES CTA & CTB)
Model
Mounting
Displacement
pistons
Min. wheel
Max. wheel
Weight
P20BAP
FRONTAL-REAR-NTERTMEDIATE
20 cc/rev
5
350 mm
711 mm
2.6 Kg
P30BAP
FRONTAL-REAR-NTERTMEDIATE
30 cc/rev
5
350 mm
711 mm
3.0 Kg
P42BAP
FRONTAL-REAR-NTERTMEDIATE
42 cc/rev
7
450 mm
711 mm
3.0 Kg
Elegant and with a compact design, the BCS inboard Steering Cylinders are suitable for most configurations.
FEATURES
- Cylinder body in anodized aluminium (CTA) and brass (CTB)
- Adjustable base either horizontally or vertically
- Available in a range of volumes between 115 - 215cc (CTA) and 281 - 360 cc (CTB)
- Available in a range of volumes
- Supplied with bleeders
- Meet ABYC Standards
CYLINDERS SERRIES CTA
Model
Stroke
Rudder Torque
Thrust at 70 bar
Volume
Tiller
Angle
Weight
CTA40U
178 mm
57.83 Kgm
455 Kgf
115.7 cc
153 mm
35°+35°
2,2 Kg
CTA65U
178 mm
83.81 Kgm
659.4 Kgf
167.68 cc
153 mm
35°+35°
2,6 Kg
CTA75U
200 mm
94.17 Kgm
659.4 Kgf
188.4 cc
175 mm
35°+35°
3,0 Kg
CTA80U
228 mm
107.36 Kgm
659.4 Kgf
214.78 cc
200 mm
35°+35°
3,2 Kg
CYLINDERS SERRIES CTB
Model
Stroke
Rudder Torque
Thrust at 70 bar
Volume
Tiller
Angle
Weight
CTB110U
178 mm
140.85 Kgm
1108 Kgf
281.77 cc
153 mm
35°+35°
8,6 Kg
CTB130U
204 mm
161.42 Kgm
1108 Kgf
322.93 cc
180 mm
35°+35°
8,8 Kg
CTB145U
228 mm
180.41 Kgm
1108 Kgf
360.92 cc
200 mm
35°+35°
9,4 Kg
The automatic pilot and other electronic navigation systems are more popular today on every type of vessel, even smaller ones. It is possible to choose among several types of units:
- SOLENOID - VALVE POWER UNITS
- SOLENOID - VALVE POWER UNITS WITH AUTOMATIC FILLING
- REVERSIBLE POWER UNITS
For the choice of the most suitable unit it is necessary to have the steering cylinder volume, from which the actuation time is calculated and the suitable model selected.
FEATURES
- Reduced dimensions
- Great variety of models for any kind of application
- Availability of reversible and solenoid-valve Power Units
- Steering automatic filling device available on certain models for an easier and faster bleeding
- Interface with any auto-pilot
- Supplied with solenoid-valves electro-magnetically actuated
- High quality materials and components for the best reliability and performance
AUTO-PILOT SOLENOID-VALVE POWER UNITS WITH AUTOMATIC FILLING DEVICE
Model
Typical cylinder application
Displacement
Setting pressure
Motor nominal power
Tank capacity
Weight
CO3RAU
130-360 cc
816 cc/min
50 bar
125 W
7 lt
10 Kg
CO4RAU
360-500 cc
1940 cc/min
50 bar
150 W
12 lt
15 Kg
AUTO-PILOT POWER UNITS WITH SOLENOID-VALVES
Model
Typical cylinder application
Displacement
Setting pressure
Motor nominal power
Tank capacity
Weight
CO1NU
70 - 100 cc
360 cc/min
50 bar
60 W
0,55 lt
6.5 Kg
CO2NU
115 - 130 cc
480 cc/min
50 bar
60 W
0,55 lt
6.5 Kg
CO2/3NU
130 - 220 cc
480 cc/min
50 bar
100 W
0,95 lt
8.5 Kg
CO3NU
220 - 360 cc
720 cc/min
50 bar
100 W
0,95 lt
8.5 Kg
CO4
360 - 500 cc
1220 cc/min
45 bar
150 W
3,0 lt
14 Kg
CO4/5
500 - 570 cc
1860 cc/min
45 bar
150 W
3,0 lt
14 Kg
CO7
500 - 570 cc
2440 cc/min
55 bar
300 W
12,0 lt
25 Kg
CO8
570 - 750 cc
2100 cc/min
55 bar
300 W
12,0 lt
25 Kg
CO9
750 - 1000 cc
2850 cc/min
55 bar
550 W
25,0 lt
40 Kg
CO10
1000 - 1200 cc
3600 cc/min
55 bar
300 W
12,0 lt
40 Kg
CO11
1200 - 1250 cc
4650 cc/min
55 bar
550 W
25,0 lt
40 Kg
CO12
1250 - 1350 cc
5400 cc/min
55 bar
550 W
25,0 lt
40 Kg
CO13
1350 - 1750 cc
7200 cc/min
55 bar
550 W
32,0 lt
43 Kg
CO14
1250 - 1350 cc
6300 cc/min
55 bar
1100 W
32,0 lt
43 Kg
CO15
1750 - 2000 cc
9150 cc/min
55 bar
1100 W
32,0 lt
43 Kg
CO16
2000 - 3900 cc
11850 cc/min
55 bar
1100 W
32,0 lt
43 Kg
BCS helm pumps and steering cylinders can be combined with several accessories to complete the system and maintain safety and control. It is possible to choose among several types of relief valves, non return and by-pass valves, rudder angle indicator kits and fittings or hose kits for different configurations.
ACCESSORIES
RUDDER ANGLE INDICATOR
Single-Double station rudder angle indicator kit
LUBRICANT
Steering hydraulic oil type ISO VG 22 – 1 lt bottle
FILLING KIT HELM PUMP
MK100 for filling cap access
STEERING FLEXIBLE HOSE
FLEXIBLE HOSE TYPE SAE100 R7 3/8” & 5/16”
BY-PASS
MANUAL BY-PASS WITH 1/4” & 3/8” COCKS AND FITTINGS
FITTINGS
STRAIGHT & ELBOW REUSABLE FITTING FOR R7 5/16” & 3/8” HOSE
HELM PUMP KIT
MOUNTING CONFIGUTATION - REAR &INTERMEDIATE